Engineering Services

  •  Design of Production Facilities

Today, production facilities contain many modern infrastructure systems in order to be competitive, which makes plant design a more complex and costly process. Ulku Engineering & Consulting follows the modern design principles and current standards, and make facility designs easily with the latest softwares. Designs that are completed in this competitive period make the projecting process more economical without compromising the engineering quality.

For the production facilities Ülkü Engineering & Consultancy can provide the following services as the Employer / Investor’s Engineer:

–  Feasibility studies prior to plant installation

–  Preparation of Process Flow Diagrams (PFD) and Piping & Instrumentation Diagrams (P&ID)

–  Design of tanks and process equipment

–  Hydraulic calculations for piping

–  Selection of pumps and piping elements

–  Selection of process instruments

–  Selection of ex-proof equipment

–  Preparation of equipment specifications

–  Calculation of process heat transfer

–  Ventilation system design

–  HAZOP analysis for SEVESO

–  3D and isometric plant drawing (piping, electricity and ventilation)

–  Pipe stress analysis

–  Assembly and welding control service

–  Preparation of the specification file for the tender and preparation of the tender evaluation report

  •  Design of Pressure Vessels

Pressure vessels are the indispensable elements of the process industry. However, the risks that they create together need to be designed according to certain standards.

As Ulku Engineering & Consulting, we make detailed pressure vessel designs according to ASME Section VIII Division I & Division II, EN 13445, PD 5500, AD 2000 (AD Merkblätter) ve CODAP standards.

According to the calculations made, we prepare the production drawings together with all the welding details of the vessels.

  •          Design of Heating Processes
    We provide all necessary design support for the different fluids in your heating processes (water, steam, thermal oil, etc.). The services we provide in this context are:

–  Performing heating calculations

–  Preparation of Process Flow Diagrams (PFD) and Piping & Instrumentation Diagrams (P&ID)

–  Hydraulic calculations and pipe sizing

–  Boiler, pump, heat exchanger, piping elements and instrument selection

–  Preparation of 3D pipeline drawings

–  Preparation of spool drawings for pipe manufacturing

–  Preparing isometric drawing for pipe installation

–  Assembly and welding control service

  •     Design of Ventilation Systems

We are designing all your ventilation and air conditioning needs for your production facilities. The services we provide in this context are:

–  Performing heating, cooling and ventilation calculations

–  Calculation of pressure losses and duct sizing

–  Heating/cooling unit, air handling unit, duct elements and instrument selection

–  Preparation of 3D duct drawings

–  Preparation of manufacturing drawings for ductwork

– Installation supervision service

  •          Design of Fire Protection Systems

We provide design service for your fire protection system needs in every size. We can prepare our projects according to EN 12845 or NFPA 13, NFPA 15 and NFPA 16 standards. The services we provide in this context are:

–  Selection of suitable fire protection system according to regulations

–  Hydraulic calculations and pipe sizing

–  Pump, piping elements, sprinkler, fire cabinet, etc. selection

–  Preparation of 3D pipeline drawings

–  Preparation of spool drawings for pipe manufacturing

–  Preparing isometric drawing for pipe installation

–  Installation supervision service

  • Design of Storage Facilities

We design storage facilities according to the international standards for different business areas, mainly petrochemical, chemical and food.

We can design storage tanks according to API 620, API 650 and API 653 for storing petrochemical products, or we can check if your existing tanks are in compliance with these standards.

Our main services for your storage facility investments are:

–  Preparation of Process Flow Diagrams (PFD) and Piping & Instrumentation Diagrams (P&ID)

–  Design of storage tanks

–  Hydraulic calculations for boring

–  Selection of pumps and piping elements

–  Selection of process instruments

–  Selection of ex-proof equipment

–  Preparation of equipment specifications

–  3D and isometric plant drawing (pipe & electric)

–  Pipe stress analysis

–  Assembly and welding control service

–  Preparation of the specification file for the tender and preparation of the tender evaluation report

  • Design of Process Equipments
    We are able to design a wide range of process equipments in the wide range of experience in different sectors of the process industry. The main process equipment we design is:

We are able to design a wide range of process equipments with our experience in different sectors of process industry.

The main process equipments we design:

–  Chemical reactors

–  Mixing tanks

–  Shell and tube heat exchangers

–  Heated / cooled stock tanks

–  Conveyors

–  Bunkers

–  Evaporators

–  Crystallizers

–  Distillers

–  Filters

–  Dryers

  •  Design of Pipelines

We can design pipelines for all the fluids in your processes. Regardless of the scale of your pipeline investments, we manage the entire project process with 3D design softwares. The services we provide within the scope of the design:

–  Preparation of Process Flow Diagrams (PFD) and Piping & Instrumentation Diagrams (P&ID)

–  Hydraulic calculations and pipe sizing

–  Selection of pumps, piping elements and instruments

–  Preparation of 3D pipeline drawings

– Preparation of spool drawings for pipe manufacturing

–  Preparing isometric drawing for pipe installation

–  Assembly and welding control service

  •         Design of Cooling Processes

We provide all necessary design support for the different fluids in your cooling processes (water, glycol, etc.). The services we provide in this context are:

–  Performing cooling calculations

–  Preparation of Process Flow Diagrams (PFD) and Piping & Instrumentation Diagrams (P&ID)

–  Hydraulic calculations and pipe sizing

–  Cooling unit, pump, heat exchanger, piping elements and instrument selection

–  Preparation of 3D pipeline drawings

–  Preparation of spool drawings for pipe manufacturing

–  Preparing isometric drawing for pipe installation

–  Assembly and welding control service